Polaris rzr 800 engine problems 15 Stroke (millimeters/inches) 76 / 2. 1M posts 148K members Since 2007 A forum dedicated to Polaris RZR enthusiasts! Trust me it's the Crank sensor. 2016 XPT emp winch bumper,sport top, front and rear windshields. Common Issues & Problems With Polaris On top of that, it has a fuel injector, clutch, ECU, transmission complications. salut les gars j’ai un trouble avec mon rzr 800s 2012 peux etre quelqu’un ici va pouvoir m’aider, je vais vous expliquer dans l’ordre se que j’ai fait. if not I need somewhere 1987 Lt 500 suzuki quad racer,1988 LT 500 suzuki quad racer,2002 polaris sportsman 700,2010 polaris rzr 170,2010 polaris ranger xp le with eps 800 really cranks me on this is that it is obvious to me they have a design flaw insomuch as insufficient cooling for the 800 engine. That will tell you if you have a motor problem or a possible fuel pump problem . Engine Runs Irregularly, Stalls, or Misfires Possible Cause It surprises me the differences between RZR 800 machines. 2008 Polaris RZR 800 - Z broz Racing Exit X1 Shocks, Race Proven Motors Low Profile Doors, PRP Seats, DFR Harness, DFR Airbox, DFR Exhaust, DFR G3 Fuel Controller, EPI Clutch Kit, Snorkels, DFR Race Steering Wheel, UTVinc Billet Hubs, ITP 14" Rims, Baja Cross Tires, Billet Sprague, PPF Inserts, Super ATV Tie Rods etc, etc, etc Starter issues. VTT : Rzr 800 2008. the best way is to pull the engine to remove the cam,the lifters usually won't come out of the top due to mushrooming on the lower sides. N0OSV said: 2011 RZR s 800 8200mi. Sportsman 800 EFI Issues!!! 2015 RZR 900 Trail BLK. Jump to Latest It's fairly simple to install and relatively inexpensive. at 19 hours it broke it's first Polaris belt. 2010 rzr 800 issues. Save Share Behind the engine panel and behind the drivers seat, you will see a switch on top of the distribution block for the rear brake lines. Most of the time on the internet you only hear about the problems and not the ones that are problem free but Polaris obviously has My rzr is experiencing a multitude of electrical issues, some of which seem they should have no connection to one another. 5 across all three wires running at the 1,200 RPM. short of trading for a new one. Usually the knocking noise you hear when these motors start having problems is a stuck lifter. rzr 800 engine premature engine failure. I have done many upgrades and and addressed potential problems that others have posted about on this great forum. Your new ECU is looking for this sensor/voltage so isn't compatible with your 2011 Sorry to hear your having problems, whilst your waiting on parts do a search on this site for transmission then search around the internet for "RZR transmission problem" and start reading up, sorry to report their is lots of 2010 RZR with transmission problems, also do a search for "broken spring" their has been plenty of them that has broke on 2008 RZR 800 Engine Problems, Possibly Electrical. 2008 Polaris rzr 800 not charging battery stator putting out. RAM-mounted Samsung Tab GPS. But as The smoothest Polaris engine ive heard so far is the 900 xp rzr then followed by the 850 xp sportsman. L O A D I N G. Save Share Reply Quote Like. Here are some common causes of transmission problems in the 2011 ranger 800 xp cam lobe failure. Pearl Lock N Ride roof Lock N Ride 1/2 windshield Lock N Ride rear box Rear Bars, Dash Bar & Rear extension bars. 21 Loss of Synchronization 22 TPS Circuit: Open and Short To Ground 2009 Polaris RZR 800, 2002 Ducati 998, 1998 Ducati 916, 1998 Ducati 748, 1995 Ninja ZX6R, on my 2008 RZR, my check engine light is on. Yes, the 800 cylinders are Nicasil - I think all Polaris engines are. joe st park this thing is awesome on trails got about 250 miles on now and no problems . :redrzr: (SOLD) A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / Exterior temp of the throttle body only varies about 20 degrees between normal operating temp and when engine is turned off after running. Turn the key switch off and on three times in less than five seconds, then leave the switch on. This is one of the reasons I elected to go with the 800. It seems some guys have had no problems, while others have prematurely destroyed there motors and Polaris is saying water and or 2008 Polaris RZR Problems. the battery is an Optima gel cell and in good shape. Dust clogs Air Filter; Pinion Nut Problem at the Rear side The top 3 most common Polaris RZR mechanical issues, and some easy fixes for them too! close. at 3 hours it dropped a valve and Polaris replaced the motor under warranty. Replaced the exhaust manifold, spark plugs, all gaskets, impeller, tps, air intake sensor, crank sensor and I think that’s it. That's about your best bet is to let it disappear during the night. 3. New engines are OK, but for over 100 hour of engine use vehicles, the exhaust valve stems start to allow the pass of oil to the throttle body. Whenever I turn it on, it makes a pump pump sound every 3 seconds and it turns off after 10 seconds. suggestions top end failure, mine is stock with 1400 miles I bought it used with 1000 miles on it and now I cant keep oil in it, I have an extended warranty but it seems getting Polaris to cover it under warranty is an issue, any suggestions on how or if they will would be appreciated. I have a 2010 Polaris Ranger 800 crew. (temp rises after engine is shut off) 20 degrees doesn’t seem to be enough to cause structural distortion that might account for problems. net. With all of the knowledge in here hopefully one of you guys can give me some insight. 15: P1116: This Trouble Code sets if the Engine Temperature indicates an Over Temperature Condition. 1M posts 148K members Since 2007 Said he was going to keep it quite and be known as the "guy or fixes the mysterious fan problems" and make a bundle. Idols and runs great. Replaced gasoline and even took it to the dealer 2 times, they charged me and said could not find anything wrong. Read more. Due to this reason, we are going to discuss 05 major setbacks in the next section. 4. So I've been looking at the kits that have Polaris Soft Cab and Heater and Flip- Out W/S Polaris Front and Rear Brush guards, S Flairs, EPS, EBS Polaris Accessory Rack with Gun Rack and Gun Boots Maxxis Big Horn 26X9X12 tires on OMF Beadlock Rims FUTV 1/2" Skids, Sliders, A-Arm and gas tank Protectors Makin Trax Progressive Springs, Walker Evans Shocks, Dual Batteries, Sirius So I recently purchased a used 2008 RZR 800. Signs of an overheating Polaris RZR 900 can include the engine temperature gauge rising above the normal range, excessive steam or vapor coming from the radiator, the engine running rough or misfiring, or a warning light illuminating on the instrument panel. I screwed in, put spring into center and reinstalled the center bolt. hunterworks. -Don't use Polaris engine oil. i checked the oil and that was fine. This Trouble Code sets if the Engine Coolant Temperature Sensor Signal is erratic. The Synchronization of the the CPS and crankshaft position takes place during the first two revolutions each time the engine is started. Jump to Latest that’s a free spinning starter, which means it’s not engaging the intermediate gears to turn the engine over. That's why problems need to be described in detail. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900 Liqui moly 10w40 exactly like on the picture. It's been around the block or two. Engine. Brand new to owning a Rzr and 1st post here. Explore Our Anybody having any starter solenoid issues? My razor has been having starting issues. I think if you ride on relatively flat terrain, you may never have an issue. it only has 520 mile and 40 hours. Before putting thermostat back in I used a funnel and filled the with Polaris premix motor first. 2nd if the exhaust was glowing red, it was likely running lean, not good for engines. It was on a 2018 XP1K with over 8K miles and minimal maintenance. Engine problems can arise, and knowing what to look for can save you from unexpected breakdowns and costly repairs. I did the key cycle thing 3 times, it says WAIT, then pops up and says END. I rebuilt the engine last winter then had a slew of intermittent EFI problems and still the TPS fault which I thought was RZR Problems & Solutions 2010 RZR 800 EFI won't Start or even fire I STUPIDLY cover the air intake and stalled out the engine. The other day it ran for about 5 minutes down the road, then started backfiring. You should grease the RZR chassis every few days riding. I know 2010 and earlier, I can just turn the key on and off a few times, and it does a trouble code search and shows the codes. Anyone have any experience on a fix for this? I've been told I need to pull the motor and drill and tap the broken studs. Full I was looking at an online repair manual that shows that a complete removal of the engine/trans/transfer case assembly is necessary to work on the trans. /rear diff. have your dealer do an "ask polaris" for an out of warranty sitiuation-you will need pictures-they might cover it. 2008 Polaris Sportsman 800 EPI Clutch I've been looking at kits like this (not necessarily this kit) Polaris RZR 800 798cc Big Bore APC Racing Top End Kit CP 11 0 1 Piston Gaskets | eBay, but the more research I do, it seems people are having issues with this style kit running hot because the jugs are just bored and relined stock jugs. I'm looking for a simplier solution. They were about $2000 last time I checked. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas The low comp 800 motor was not used after 2010 on any RZR. 25+ yrs. at just over 22 hours it blew it's first EPI belt. The design, I believe, thought the air inside the cab would be "clean". Can be caused by any failure that would cause the engine to overheat. But don’t worry; this problem is easily solved by changing out the bolt-on parts. I also turned it off and on several times and could not reproduce the problem. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less i solved it. Out of all the Polaris UTV's I have been around for the last 10 years ( a hell of a lot ) I have only ever seen one engine failure. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and 2008 RZR 800 6in SATV LIFT, HL Springs 31 Laws HIDS LTE DUALS Cometic gasket kit is cheap and the 800 motor is probably about the easiest to pull the head on as it is pushrod. 2009 800. I have a 2011 RZR 800 S with less that 500 miles. If that works, get a new thermostat ASAP or risk severe damage. A forum dedicated to Polaris Transmission problems in Polaris RZR PRO XP can manifest in various ways, such as slipping gears, difficulty shifting, or strange noises from the transmission. I own a 2010 rzr 800, I found a major loss of power early this spring along with a lot of backfiring when slowing down from mid-high rpm and very rough idle and poor to no throttle response! First cv axles then front end trouble,motor trouble and now all the a arm bushings are worn out. 2007 Polaris Predator 50 (Daughters) Ranger Problems & Solutions 08 rzr 800 starting problem I'm new to the rzr world I recently bought a 08 rzr 800 I rebuilt the top end and everything worked well I was 3/4 threw the break in tank of gas. -----2012 Polaris RZR S 800. I had an engine from them in a used rzr 800 that I bought and it ran fine. Known problems with the 800 are air box more specifficly the conector between the box and throttle body pulling off(box is mounted to the frame solid motor rocks under torque pulling away from box) injesting dirt and causeing ring failure. Holz Racing makes an adjustable prv bolt for the 800 engine also. com When my motor got smoked on the trail Also, what years of RZR engine will fit an '09 800 S? Will bigger engines fit, like 900 or 1000? I was told that other Polaris 800 engines would fit, like from a Sportsman. Also Read: Kawasaki KRX 1000 problems & 3 Salient Features. Jump to Latest Engine idle should be 1250rpm +- I think it is about 50rpm. I have a good sparkI have fuel coming out of the fuel rail when end cap removed. When it was done I drove it for about I have a 2011 rzr s that recently started having over heating problems. 5. Starts great when cold, after riding and warmed up when you try to start it the the starter just spins on the first try and them starts normally on the second try. The 800 had a thing for eating water pump impellers. Took him few seconds to tighten the wire/connection as it came back into the box. Code says 651 4. If I turn it off and start it up agian it is fine for a couple more minutes then it will do it agian. And it also mater to what yr and model as some things are diff 2008 RZR 800 6in SATV LIFT, HL Springs 31 Laws HIDS LTE DUALS Bazooka TUBBIES Speakers . A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people i am new to utv and am looking to buy this polaris 2012 rzr 800 and wonder if there are any issues they had with this unit. Change the oil and filter. I have the same issue, sometimes gets sludged and check engine goes on. 2010 Ranger RZR 800 EFI utility vehicle pdf manual download. fluid changes (and better for engine oil changes). 08-14 Polaris RZR 800 Engine Rebuild If you run into any problems or questions along the way, just call us anytime at 1-386 Proper engine and mechanical diagnostics for a Polaris Ranger 800 involve scrutinizing the engine’s temperature and cooling efficiency while also examining the fuel and ignition systems in detail. milos . Slowly lost all power. Throttle opened beyond this, it just bogs as if starving for fuel with the increased air intake. That is why I was curious to know whether or not Shannon and others that have experienced failures had the reflash done. Viper Max Winch, Burke Moto Pros HIDs, Custom Parking Brake, Vent Racing 4 seat conversion So I purchased a bit of a Frankenstein 2011 RZR 800 I was told ran great but suffered an engine fire and the harness was replaced. Took the machine on a 50 mile round trip and it ran great up tyo about the last 6 or 7 miles. Common Polaris RZR electrical issues, how to fix them, and how to avoid them entirely! close. Decided to check why the engine light was on. Jump to Latest Please note that the Polaris RZR is an "off road" machine. Find out how to diagnose and fix them with tips and advice from Off-Road Handbook. The two center bolts have sheared/broken off on my RZR. traded my 800 ranger on rzr 900 trail just got back from st. After my ride I checked the oil and discovered it was a quart low so I added oil and rode it home checked oil again it was 1/2 quart low so after some forum reading I pulled the air cleaner and found oil in the bottom so I thought it maybe the reed valve on the engine problems on 2009 800 rzr. My pick-up gets chassis gets lubed every oil changeabout 5000 miles. 12 rzr 4 800. I don't want to get burn on buy it if there are knowen issues. yet it will go right back to acting up. I know of some over 20,000 miles. com - 815-321-3888 Issue: 2010 RZR 800 standard. What sometimes happens is the head gasket has a very small leak that allows a very little compression from the combustion chamber into the cylinders water jacket thru the coolant passage ways the head gasket seals. Well, don't be too hard on Polaris. mega probleme avec rzr 800 s 2012. 2008 RZR 800 (built apr 27 07) A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Especially for a catastrophic engine failure on a somewhat low mileage machine . Lower doors, prp door bags, duel led whips,utv fan bypass 36"rear strobe VTT : polaris rzr. Affordable Polaris 800 RZR rebuilt engines & big bore rebuilds 2008-2014. This is an older thread, you may not receive a response, and could be reviving an old thread. But seemed to run decent. Had a friend of mine purchase an engine also with no problems. 2011 rzr 800 4 2010 rzr s (turbo, big bore) 2008 rzr. I have a theory that these engine problems have something to do with the need for the reflash. Polaris started this in 2013. Starts and idles ok, give it gas and doesn Hi guys i have a 2011 rzr 800s with right at 1000 miles, I recently had to put a new motor in it. We will also provide some tips on how to avoid or fix these issues. It runs good except all four lifters won't prime up. Is The Polaris RZR Engine Well, it can be the head gasket, or other very small compression(air) leaks into the coolant passages. - 2011 RZR 800 "S" - EPS Orange Madness LE Snorkeled, SATV S kit, FUTV 3/8" Full Skid, Totron 30" LED bar, UTV Air Intake, UTV Heat Shields, UTV Low Doors, UTV Parking Brake, SSV works overhead radio, AFCO Silver Series Shocks, Racer Tech 2" lift, Barker 2011 Sportsman 800 Polaris Front Brush Guard, Polaris Rear Brush Guard, Polaris Rear Rack Extender, 2014 RZR 570 EFI EPS LE TRAIL (WHITE LIGHTENING) Mods: HarborFreight Badland Buy sea foam and use it one oz per gallon and a preventative and 3X that for a problem motor. Jump to Latest I am having some problems with my 2008 RZR 800. G T M. Customer Login: Email Address: Turbo RZR XP Turbo S RZR Turbo S RZR Trail RZR Trail S RZR XP 900 RZR 900 RZR 900 XC RZR Trail S 900 RZR 800 RZR 570 RZR 200 RZR-S 800 RZR-S 900 XP 900 Jagged X. 9% of all Polaris 700/800's that break the left front motor mount is because the rear torque stop is too close and once the motor comes back and hits the stop, the left rear motor mount stops absorbing and all the pull goes to the front left mount and pulls it straight up and rips it apart. Stop the engine. Or simple oil change. So i flooded my rzr 6 months back. I think I understand why my secondary had issues with a big tire clutch kit. TheATVSuperStore. 2008 RZR 800 (built apr 27 07) 2012 RZR XP 900 (built apr 21 12) 2016 RZR XP Turbo 2000 Banshee runs an upgrade shop and didnt know why the guy was replacing them so I am hoping this isnt a crap part we all have problems out of. Recently purchased a 2011 Rzr 800. I knew it would need a little wrench love'n when I bought it. my fan comes on when it is supposed to, so I know it is not a relay issue. Engage the parking brake. It seems mostly at idle, it doesnt seem to lack much power other than the fact i need a new belt. RZR 800 Adjustable Oil Pressure Relief Valve | Holz Racing Products | Performance UTV and Snowmobile Parts , It seems some engines have problems with the prv and some dont. How about the 800 snowmobile? A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . Hopefully they dont throw parts at it and assume its a bad sensor. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! I have a 2012 900 XP4. Overheating. Reactions: A forum dedicated to Polaris RZR The main reason 99. Only the 2008-2010 regular rzr were lower compression of 9. He is trying to decide between a 2017 Pro S 800 NIB, and a 2015 Pro S with 1800 miles and lots of goodies, like picks, luggage, mirrors, tall windshield, etc. A friend went through a very similar Neither were abused at all and both were maintained to factory recommendations for trans. I would 800 engine knock noise rzr-s. never did shut down and got it back onto the trailer ok. If they were dying you would see it on here. But some, like mine, can ride for 5 years, to the project and all was OK. 1M posts 148K members Since 2007 A forum dedicated to Polaris RZR enthusiasts! Can be caused by any failure that would cause the engine to overheat. These problems can usually be fixed by a qualified mechanic. Polaris RZR Forum - RZR Forums. 1. Fixing it requires cleaning the air filters and radiator, purging the coolant system of air, and I read and heard of alot of problems with the motors in the 900 rzr (possibly the 1st generation 900's?). Then hooked up the upper hose. It should run for many thousand miles. And thus maintenance intervals used for automobiles and pick-up trucks simply does not apply. Every model year has the problem. The same problem with all UTV ridesis that the rear is always sloppy and loose. and it bogged down like it was running out of gas and the check engine light came on. Save Share Polaris RZR - 900 RZR; 2015 & newer - RZR 900; 2015 & newer - Thunderhawk Performance . I would hope the new engines Polaris sells for 'replacements' have been fixed, but seeing your post is giving me worries. - With both HIDs running, revving the engine WILL NOT rebound the voltage - With one HID or the other running, revving the Cam failure I saw 3 machines with this type of failure in the last two weeks. Pull the bed and crossbrace 3 valve cover bolts. It has 1157 miles and just over 200 hours before this problem started. Find out how to deal with pinion nut failure, air filter dust, oil pressure relief valve, spring sag and engine overheating. 5 hours 103 miles engine noise at idle or during rev sounds like valve tick any issues with this? Its under warranty but I don't want them to rebuild the motor its only 3 weeks old I boug A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. and hit the gas, it stalls and have to do the same procedure. Or popping. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts RZR 800 Specific Discussion Bogging down issues. The dealer cleaned out the remnants of a belt and put a new Polaris belt on it under warranty and said it is in alignment and and cleaned properly. my bike will start heating up and when I stop and rev the engine it starts coming back down. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and Rzr 800 idle issues. It also has issues with the fuel injector, clutch, ECU, and shifter. com Reactions: Texas97. Users are also saying they are facing engine and In this article, we’ll explore two prevalent issues—starting problems and engine overheating—and provide effective solutions to keep your Common Polaris RZR 800 In this article, we will take a look at some of the most common issues and problems with the Polaris RZR 800. It will not even fire. Thanks Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. Hello Rzr peoples. Honing them is tricky business, probably best left for a shop set up for it! If you haven't already, now would be a good time to download the service manual - it lists all the needed clearances and specs. Let’s dive in. Save Share Polaris RZR Forum - RZR Forums. Problem is the RZR runs great for the first few minutes then bogs down and won’t throttle up past 3000 rpm. P0217. Rzr 800's from 2008-2012 don't have this vane sensor. Engine Over-temperature Fault. It developed a small misfire and loose of power. Feels like has no power, just if the gasoline went bad. It was changed about 30 engine hours ago. Turn the key switch to the ON position. So fast forward to now and my 'new' 2017 engine. FRAZR. My ranger 800xp started running rough missfiring engine always had some lifter noise randomly,under 700miles,turned into a clacking noise . I removed the master cylinder, sprayed it down with WD-40, and re-installed. This is the connection mount between the motor and transmission on a 2008 RZR. The motor prior had a lot of mods and they kept having problems so they went back to stock. The Polaris RZR 800 The front and rear suspension, as well as the air filter, are the most prevalent problems with the 2008 Polaris RZR 800. It has 110 hours and about 1200 miles on it. Recently rebuilt the motor, original motor had a piston end up sideways inside the cylinder. The RZR 800 has a reputation for reliability bur it does suffer from 3 common problems. Message par Egiroux » 2018/01/30 12:47:02. 15,308 Satisfied Customers. I woke up last night in a cold sweat (well, almost) and started to wonder if my new engine could also be plagued by this pinion nut problem. jhama78 nice roach. A restricted exhaust can cause that or too little fuel or too much air going into the I have only had one failure. +6 +5 +4 +3 +2. com. Save Share A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! I could see a lifter tic but adjusting should fix that. Specialities include: Engine Repair, Brake Issues, Electrical System Diagnosis, Oil Changes, Body Repairs. Your pretty much stuck with the noises and heat issues. 110. 2015 Sandstorm Thanks Elkbow, that info was a tremendous help. After and including 2011> all 800 engines were H. Well, then we put doors on, we put on windshields, we put in seats with large comfortable bolsters on the sides, we put storage bags between the seats. Pearl Lock N Ride roof Lock N 2012 rzr s engine problems. hey I took my 2013 rzr 800s for a ride today. 78:1 So the 2011 specs below of, 165-185psi compression are the same specs as Just wondering what problems do the 900 rzr`s have . Ground Thumpin Motors Exclusive Ltd Lifetime Warranty. In this article, we detail the 2008 Polaris RZR 800 Other issues include the engine stalling, the brakes not working properly, and the vehicle vibrating excessively. Drive Belt, plugs, etc. Nothing above is owner induced, BTW. check the oil pump and case for debris damage. 2012 rzr s 800 9. Common Engine Problems in Polaris RZR Models. 99 Engine displacement (cubic I think that was 2016 or 17, not sure. Joined May 20, 2020 Member Number 639 The 2008 Polaris RZR 800 is also designed with a nylon pinion nut that is not strong. rzr 800 starting issue Wassup people, I have a 2010 Polaris Rzr 800s and I just finished installing a turbo kit from K&T Performance. Then with the front end of the RZR up slowly began filling radiator. SOLD!!! 2012 RZR 570, with most of the accessories Bought!!! 2015 RZR S900 Titanium!Let the fun begin (again)!! XP1K wheels and tires. also wondering if anyone knows how much it is to extend the warranty on these? thanks 2009 Rzr w/3" Roktek Lift, High Lifter Springs, Snorkeled, Innovate AFR gauge, Thunderhawk Performance Gas Tank Protector, 4000lb. In this video I'll break down the top 3 common RZR 800 problems; the 2013 RZR 800 5" SATV lift with 3" longer wheelbase and Phantom shocks (with highlifter springs) 30x11x14 Maxxis Zilla's on STI HD7 orange and black rims. 2012 Polaris RZR S 800 Liquid Silver LE (Wife's Ride) ATVs 2018 Polaris Hi. Not saying it can't happen, but generally speaking Polaris (4 My 09 RZR 800 has some issues when starting. com Todd you would want the non ebs if you don't want any low speed engine breaking. These diagnostic assessments help identify specific errors indicated by trouble codes, ensuring that the vehicle operates at optimal performance So maybe the spring is weak. But I personally think it could have alot to do with how often rhe oil and '12 Walker Evans 800 '09 Nuclear Orange 800LE SOLD I just wanted to get it running decent so I could stop searching for other problems. I drilled out bolt tip put ball bearing in end and put a dab of grease so it didnt fall out screwing in sleeve bolt. epper1:too many mods, need more cash Suspension by fineline,radio's by rugged, dragon fire harness's,full Mtx sound system:ride: , 30" light bars- fifty cal mount, baja design squadron pro's, k:axia alloys visors, bumpers, roof by popo, alba racing belt temp gauge,alba radius rods , alum. 1469 posts · Joined 2015 Add to quote Polaris RZR Forum - RZR Forums. The Voltage Regulator Rectifier has been evaluated by me and a shop as good. anyone who has posted owns a 800 RZR. Well just incase someone else is having same rzr 800 2008 shifter problems. experience. I have a 2014 570 EFI Ranger Crew . It is recommended to The most common problems with Polaris RZR 800 includes- front & rear, and air filter issue. Quantum Intank EFI Fuel Pump w/ Tank Seal Polaris RZR 900 (XP / 4 / RAZR) 2011 2012, Replaces Polaris 2204502, 2205502, 2521069, 2521202 Hopefully they have some older techs at your dealer because the younger guys just starting out dont have a ton of experience on the 800. About Polaris RZR 800. Jump to Latest After 20-30 minutes if riding engine starts to bog down to a crawl. I am running a non intercooled setup and have been running 8 lbs of boost with no issues. Can be caused by Damaged Wiring, a faulty Coolant Temperature Sensor or ECU / Connections. Btw, don't get how the frequency of oil change can be the cause for my problem. The 800 RZR was the first one out in 2008. the pinion nut backed off and took out the rear end at 9303 miles. www. I ended up putting a 5mm ball bearing into detent sleeve bolt. manualslib. (sputters) if the gas pedal was stuck open. I run a high flow fuel pump and a aeromotive 1:1 regulator, pure logic tuner. Front So, if you want to get a used RZR 800, you should learn what are the common problems it faces, and how to solve them. the seller is asking 6k for it. Please be patientIt's worth the wait. I am noticing a sputtering problem. CW . mcbperformance. com and saw that it had a air box filter recall on it, and was getting ready to put one one anyway, so thought a free one would be better. I have a 2009 Rzr 800 efi and have developed an intermittent problem. On top of that, it has a fuel injector, clutch, ECU, transmission complications. If you restart it, it will usually run great, and have no issues. As thrilling as it is to navigate through rugged terrains and conquer the wild, owning a Polaris RZR can come with its share of headaches. S T O R E. Polaris used to sell a replacement harness for the tbap if the wires are broke from the zip tie. This doesnt seem to work on the 2011 models. 2. LED lights front, top & rear LOTS more coming 2007 Polaris Sportsman 700 EFI SOLD CALL Thor @ www. Polaris Soft Cab and Heater and Flip- Out W/S Polaris Front and Rear Brush guards, S Flairs, EPS, EBS Polaris Accessory Rack with Gun Rack and Gun Boots Maxxis Big Horn 26X9X12 tires on OMF Beadlock Rims FUTV 1/2" Skids, Sliders, A-Arm and gas tank Protectors Makin Trax Progressive Springs, Walker Evans Shocks, Dual Batteries, Sirius RZR 900 Engine Possible Oil pump issues I did not purchase the extended service contract because my old 800 was a tank and never had any problems at all. Message par Riquet74 You can do a compression check to see if the engine is damaged. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900, RZR XP 4 900 does anyone know how to access trouble codes on the 2011 rzr's. A starter may spin freely during a bench test, but fail to do so once it is connected to the final drive of the bendix. Re: mega probleme avec rzr 800 s 2012. Save Share 2012 rzr 800 overheating help!! when you tap on the housing it should unstick the thermostat allowing it to open up and cool the engine. It was running and driving great. any ideas on what it could of been. Crankshaft cylinder pistons gaskets Polaris 800 RZR Razor Complete engine rebuild kit with cylinder head, camshaft and lifters. 2014 RMK Assault 800 155" 2015 Polaris 900 Ranger Crew 29" RZR Bighorns Highlifter Arched Arms Trail Armor Skid S3 Springs Having been coming on this forum daily for years, I can tell you that any 800 engine failure are very rare. Any and all help is appreciated. However, as with any machine, reliability is a critical factor that can make or break your experience on the trails. 2012 Polaris Razer 800 EFI Engine R12VE76AB. The Polaris RZR 800 for 2008 has a liquid-cooled Polaris Domestic ProStar® 4-Stroke Twin (model #EH076OLE021) with Bosch electronic fuel injection handling air-fuel mixture. If it starts the first time and I don't let it run for a few min. It sets the point to tells the ECM when to fire spark, fuel injectors, etc. Conclusion the common problems with rzrs, are the drivers who abuse them and then wonder why they break! I have a Polaris RZR 800, and I have noticed some issues with it. This might not seem like a big Ok I am the proud new owner of a 2009 rzr 800 with 450 miles but I have issues after my first 30 min ride. 8 Type of cooling system Liquid Valves 4 Valves Per Cylinder 2 Valve types and configurations OHV Bore (millimeters/inches) 80 / 3. I have not started it in a couple of weeks and went to go start it and the battery was dead. Those are RZR 800 engine misfires can be caused by various factors, including spark plug issues, fuel injector problems, a clogged air filter, or electrical faults. The word “Wait” will appear on the screen along with a flashing “Check Engine” light. This Trouble Code sets if the Engine Temperature indicates a Severe Over Temperature Condition. I wanna say I have put several tanks of gas since then. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies On our 08 had two problems that would cause this, first, throttle body air leak at boots. I have found out that the 2024 Landmaster UTVs will have Vanguard engines due to issues with the Kohler engines. The 08 body did not have a lip on it to keep the boot from slipping off. Full Forum Listing. Was running fine, took hunting, few small trips etc. I have a 2012 Polaris Razer 800 EFI 2-seater the stator is only putting out 10. Jump to Latest I too had a 800 polaris engine eat it cams and associated parts it was in a 2011 6x6 dealer said polaris had problems with burs in the oil pressure regulating valve polaris stood the The engine temp is fine I will have let it cool down for 20 minutes cycling the coolant after letting the engine fan cool down what's in the radiator. The radius rods constantly bend on and off, leaving the rider stranded or dragging the ride. Others, like a good friend, had three rear diffs fail during the warranty period. 16. Louie. 2010 Polaris Ranger® RZR® 800 Specifications Engine: Engine configuration Longitudinal In-Line How many cylinders 2 Types of power cycles Four-stroke Brake horsepower/kW 52 / 38. But its even sometimes hard to start. The starter motor is still spinning, so you will need to pull that stator cover to inspect the intermediate gears as well. 1M posts 148K members Pro Armor doors, Polaris roof, Polaris front and rear bumpers 2008 Yamaha Raptor 700 (Wifes) 2007 Yamaha YZF 450 (Mine) Web cams, Rev Box, Modquad Intake, Fullbore Plastics, Pro Armor Nurf Bars and Rear Grab Bar, ITP SS Wheels, Haulers and Powder Coated Frame. I picked up a 2010 rzr 800. You can switch to high-clearance radius rods for your RZR, which you ca Learn about the five common issues that affect the Polaris RZR 800 engine and how to prevent or fix them. You could drop a new engine in and then sell for more and at least get your money back. Polaris RZR XP 900, Polaris Ranger 800 - HW Custom XP 900 Helix Todd . Larsonator DIY dual-rate spring kit and Schmidty Racing reservoir shock end caps. Died out running,Jumped timing, one rocker won't move, oil not getting to the top of engine. Since then it will not start. It doesnt take much to see if that is the issue. Transmission. I now have a brand new engine. 2014 RZR 800 EPS 50" , 7500+ miles New Hampshire. Wouldn't climb rpm's. Polaris Industries internal policy has to be deny - deny - deny Engine trouble (code #637) Jump to Latest 2010 Ranger XP 800 PP Windshield F&B, EMP EXT Bumper, Warn 40XT, Kobalt Box, Backwoods Armor 2" Lift/Arched Forward A-Arms, ProArmor Doors, DJ Fab Heat Shield, KFI Front Hitch, UTV Tech Mud Guard & Grill Insert, Crow 4-point Harness, Hi Lift Jack, 27" Horns, SS108's, Garmin 76csx, IPOD 80GB w/Otter 800 cank issues. 2011 Polaris Ranger 800 EFI Problems and So, jumping in here for a buddy. . Users are also saying they are facing engine and overheating issues sometimes. Jump to Latest A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . It started knocking and before it got back to camp it locked up. To prevent suspension problems in a Polaris RZR 900, it is important to adhere to That will answer whether or not the engine is toast. Mine 2015 RZR 900 Trail BLK. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp In an RZR 800, signs of a bad fuel pump can include difficulty starting the engine, rough idle, engine hesitation or surging, decreased engine power, and frequent stalling. 1M posts 148K members Since 2007 A forum dedicated to Polaris RZR enthusiasts! rzr 800 engine burning oil. while Polaris RZR fuel pump problems can significantly impact your vehicle’s functionality, understanding and identifying the symptoms early can help prevent severe Does anyone know if there is a list of COMMON issues faced by the Sportsman 800 HO? I'm pretty sure a lot of the issues would cross to the 500's, as well, and possibly others. It was cheaper to put a new long block motor in it basically all i had to do was put my old stator and flywheel on the new motor. The Polaris RZR 800, introduced in 2011, quickly gained a reputation for being a fun and capable side-by-side. Explore Our Forums. I can tell you, and this is me so don't start attacking me other 800 owners, I would never own another 800. I take care of my neighbors two RZR 800 machines. Got another motor and made 1 out of 2. New Intank Fuel Pump w/ Tank Seals and Regulator Polaris Ranger Here's a current list of the Polaris trouble codes. I was reading your coments on the problems you had with the rzr 200. 1M posts 148K members Since 2007 A forum This is a very common problem on the 800 engines. Been on a few rides with no issues. As far as I can tell, turning the engine off triggers this anomaly. View and Download Polaris 2010 Ranger RZR 800 EFI manual online. 1M posts 148K members Since 2007 A forum dedicated to Polaris RZR Checking the cams isnt bad. I'm sick of spending money on it!! Polaris RZR RZR 900 Engine HELP Diagnosing 900XP engine dying problem In total it probably ran for 30 minutes without any issues. 08 RZR 800- 11 front end change, SATV +6 High Clearance LT kit, Rhino axles, 900 XP shocks, 900XP front bearing carriers, dual core radiator, QSC clutch, 30" Carnivores/STI HD6 Hello all, I’m new here and have issues lol. Anyone who has had their Polaris RZR check engine 2015 Voodoo Blue RZR 1000 XP, Polaris Doors, UTV Giant Lower Door, Polaris Aluminum Top, 4 Point 3" Harnesses, 5,000 Pound Winch, Boss Stereo, Custom Glass Windshield, Level 4 Shock Therapy Dual Stage Springs, PRP RS Seats, RLB Rear Light Bar, 32" inch 300W Curved Cree LED Light Bar, Kenwood TM 281 Two Way Radio, Nitro Racing Common Engine Problems in Polaris RZR Models. the Fuji 550 and 500 motors are noisy . Mine will idle at 1200 for about 15 to 30 seconds then climb to 1250 or so. Your Polaris RZR may be overheating due to a malfunction in the coolant system, filtration system, or even a dirty radiator. Save Share Most problems on the RZR's are wiring or harness related and they are a real PITA to diagnosis/locate/repair. 2015 polaris rzr 900 trail. His THEORY, among other possible reasons discussed in the forum, is that these engines (same as Polaris Sportsman) do not use valve seals in the exhaust valves. I am a Cat guy, and only have I have an 800 Polaris engine stock except for je forged 9:1 forced induction pistons. high compression. O. - 2011 RZR 800 "S" - EPS Orange Madness LE Snorkeled, SATV S kit, FUTV 3/8" Full Skid, Totron 30" LED bar, UTV Air Intake, UTV Heat Shields, UTV Low Doors, UTV Parking Brake, SSV works overhead radio, AFCO Silver Series I have a question that I have posted previously but got no answer. Motorcycle Mechanic: Jeff Policky. This Trouble Code Does Not indicate a problem with the Engine Temperature Sensor. I would get a gasket set and plan 2007 Sportsman 800(Sold) 2010 Kawasaki KLX250s 1991 Toyota Crawler Bobbed, SaS'ed, Chromo everything. So I've got problems. For both of these reported problems, the most RZR owners can do is replace damaged components or consult a professional mechanic and seek help. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! 800 EFI Engine problems. 1M posts 148K members (failure codes) from the EFI module: 1. 5 Common 2008 Polaris RZR 800 problems. With the clutch side piston at TDC(top dead center) your cam lobs should face away from each other and the 4 notches on the back should line up perfect. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . Well i got it all back together and after riding for awhile i get the low voltage signal on the gauge. Like I said before, they technically COULD tell me to go pound sand. If the sensor fails or becomes disconnected for any reason the engine will quit running. the bike has 6650 miles on it and I try to fix problems before they leave me stranded. Save Share A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! (wet rzr sat in the garage for 4+ monthsduh!) Problem is, when i applied the brake to attempt to diagnose today, the brake pedal was VERY tough to push down, and then it wouldn't move at all. I would recommend this part to anybody with a RZR 800 2008-2012 regardless of motor modifications. Customer: I have a 2012 RZR 800 with a starting issue when its cold sometimes it just cranks but does not fire, I cycle the fuel pump several times and have to walk away for about 5min and most of the it fires up and runs all day. So if you want to avoid facing troubles with the pinion nut its best to have it replaced with a metal one. Although my problem was not the ground as you spoke about in your post but it led me to checking all that out which checked out all good, but I did pull the spark plug wire out of the cylinder head to see if there was a problem there which it was not or didn't seem to be, so I Over the years, there have been many reports that show the 2008 Polaris RZR 800 common problems. While the 800cc engine is powerful So I got motor reinstalled and connected the lower hose back to the rear of the motor, then raised the front of the RZR about six inches. 2008 RZR 800 (built apr 27 07) 2012 RZR XP 900 (built apr 21 12) 2016 RZR XP Turbo 2000 Banshee they refer to this motor by pto side and stator side instead of left/right or 1/2 . RZR 800 put out to pasture 1 Limey in a world of Yanks int: I think 25 have something to do with transmission gears not fully engaged not engine problem, if I remember rightly. XB3 fire extinguisher, in cab. Other Utvenginerebuilds has reman engines ready to ship. 0 Reply. One of the most frequently cited issues with the RZR 800 is engine overheating. Was entering my new owner info on Polaris. Like I said mine had check engine #22 on which was the tps, if yours doesn't throw that code it could be something else. Usually, when the engine is cold, you crank the engine, and it will start, and usually cough out of the intake a couple times then die. As far as I recall the problem was there even right after the oil change. If an 800 motor fails its usually due to dusting from a poor seal at the air filter, OR a stuck oil pressure relief valve. A friend of mine has a 2012 rzr s that has recently had the motor rebuilt at the dealership. Customer Login: Turbo RZR XP Turbo S RZR Turbo S RZR Trail RZR Trail S RZR XP 900 RZR 900 RZR 900 XC RZR Trail S 900 RZR 800 RZR 570 RZR 200 RZR-S 800 RZR-S 900 XP 900 A simple blown fuse can also lead to a check engine light appearing, which Polaris RZR XP 900, Polaris Ranger 800 - HW Custom XP 900 Helix Todd . Learn about the most common issues with the Polaris RZR 800, such as transmission, suspension, brake, and pinion nut problems. uvqhiu zmc hlwygv ofqhh czikgfs gvurte gqkk dbxqn qjvoob ihqo